Specification
Newway Hydraulic Control Heavy Hammer Check Butterfly Valve: An Innovative Solution for Industrial Fluid Safety Control
I. Product Technical Overview
Newway hydraulic control heavy hammer check butterfly valve is specially designed for fluid safety control in industrial pipeline systems. It adopts a triple eccentric sealing structure and a hydraulic heavy hammer linkage mechanism, covering DN50-DN400 (2″-16″) in diameter, suitable for low-pressure conditions of PN<1.6MPa, with a medium temperature range of -40℃-120℃ (standard type) and a maximum temperature resistance of 200℃. The valve integrates the advantages of soft and hard seals, with the seat made of PTFE composite material. Combined with the automatic opening/closing function of the hydraulic heavy hammer, it can achieve bidirectional check and flow control for media such as water, gas, and oil, and is widely used in anti-backflow scenarios in metallurgy, power, water supply/drainage, and petrochemical industries.
II. Core Product Features
(A) Triple Eccentric Sealing Structure Design
Newway butterfly valve adopts the three-dimensional eccentric principle (triple eccentricity of stem axis, disc center, and sealing surface), so that the disc disengages from the seat instantly when opening, reducing friction and wear. When closing, the conical sealing surface forms a self-tightening seal, with a leakage rate ≤1×10⁻⁹m³/s (API 598 Class VI standard). Compared with traditional concentric butterfly valves, the triple eccentric structure increases the sealing life by 3 times, especially suitable for working conditions with particulate media.
(B) Hydraulic Heavy Hammer Linkage System
Automatic Check Function: The heavy hammer is linked with the disc through a hydraulic damper. When the pump stops, it relies on gravity and medium backflow to push for quick closing, with a closing time ≤1.5 seconds (DN100), effectively preventing water hammer impact.
Adjustable Damping Control: The hydraulic system can adjust the falling speed of the heavy hammer to avoid pipeline vibration caused by instant closing, adapting to different flow requirements.
Manual Emergency Operation: Equipped with a handwheel drive mechanism, it can be manually opened and closed in case of hydraulic system failure, complying with industrial safety regulations.
(C) Multi-Level Hard-Soft Composite Sealing
Component |
Material |
Performance Indicators |
Body |
WCB carbon steel/304 stainless steel |
Tensile strength ≥485MPa, temperature adaptation of -40℃-425℃ |
Disc |
Ductile iron with chrome plating |
Hardness HV≥500, resistant to erosion and wear |
Seat |
PTFE+glass fiber composite layer |
Compression set ≤8% (200℃×72h), chemical corrosion resistance |
Stem |
2Cr13 stainless steel |
Trapezoidal thread accuracy 6H, blowout-proof design (ASME B16.34) |
III. Key Technical Attributes
Parameter Category |
Technical Indicators |
Expansion Options |
Size Range |
DN50-DN400 (2″-16″) |
Customized DN500-DN1200 (subject to engineering evaluation) |
Pressure Rating |
PN10/PN16 (1.0/1.6MPa) |
High-pressure type PN25/PN40 (up to 4.0MPa) |
Applicable Temperature |
-40℃-120℃ (standard)/≤200℃ (high-temperature type) |
Special customization for low-temperature -196℃ (liquid nitrogen condition) |
Connection Type |
Flange (GB/T 9113/ANSI B16.5) |
Wafer-type, welded-type interfaces (according to ASME B16.25) |
Compliance Standards |
GB/T 12238, ISO 5281 |
CE, API 609, fire certification (API 607) |