Specification
DN500 Pneumatic Motorized Double Eccentric butterfly Valve Pn16 High-Performance Double-Offset Butterfly Valve
I. Product Overview
As a core device for precise flow regulation and reliable shut-off in industrial pipeline systems, the Newway high-performance double-offset butterfly valve features an innovative double-offset structure, constructed from high-performance materials such as ductile iron, cast steel, and stainless steel, paired with electric, pneumatic, or manual drive systems for versatile complex applications. With a diameter range of DN50-DN1200 (2″-48″) and pressure ratings of PN10-PN40 (Class 150-600LB), it stably controls media like water, steam, oil, gas, and acid-base solutions within -40°C-400°C, complying with international standards such as API 609, EN 593, and GB/T 12238. It serves as an ideal choice for petrochemical, power energy, municipal water supply/drainage, and metallurgical mining sectors.
II. Core Features: Double-Offset Technology and Full-condition Adaptability
Eccentric Principle: The stem axis deviates from both the seat centerline and disc plane (radial offset 2-3mm, angular offset 5°), enabling the disc to disengage from the seat rapidly when opening, reducing seal surface friction by 60% compared to ordinary butterfly valves and significantly extending service life.
Bidirectional Sealing: Combining metal hard seal (Stellite overlay welding) with elastic soft seal (EPDM/NBR/PTFE) achieves bidirectional bubble-tight sealing (API 598 standard leakage ≤0.01×DN mm³/s) without distinguishing media flow direction.
Torque Optimization: The double-offset design reduces opening/closing torque by 40%, with pneumatic actuation torque for DN300 ≤120N·m, suitable for low-power drive systems and delivering significant energy savings.
Ductile Iron (QT450-10): Tensile strength ≥450MPa, elongation ≥10%, suitable for normal-temperature low-pressure conditions (e.g., municipal water supply/drainage), with epoxy coating thickness ≥200μm passing salt spray tests ≥1000 hours.
Cast Steel (WCB): Yield strength ≥250MPa, resistant to 425°C high-temperature steam, applicable to high-temperature/high-pressure scenarios in thermal power plants and refineries.
Stainless Steel (304/316): Containing 18% chromium and 8% nickel (316 with 2% molybdenum), offering 8x higher chloride corrosion resistance than carbon steel, suitable for seawater and chemical media.
Actuator Configuration: Electric actuators support 4-20mA analog regulation, with IP68 protection and explosion-proof type complying with Ex d IIBT4 standards; pneumatic actuators respond within ≤0.8 seconds with spring return function.
Remote Monitoring: Integrated with communication protocols like Modbus/TCP and Profibus DP, enabling real-time position feedback, fault diagnosis, and remote control via SCADA systems.
Manual Backup: Equipped with worm gear manual mechanism, allowing easy switching to manual operation during power outages or failures to ensure system safety.
III. Key Attributes: Technical Parameters and Standard Compliance
Attribute Category |
Specific Parameters |
Diameter Range |
DN50-DN1200 (2″-48″), supporting non-standard customization (max DN2000) |
Pressure Rating |
PN10/16/25/40 (Class 150/300/600/900LB), compliant with ASME B16.34 pressure-temperature ratings |
Body Material |
QT450-10 ductile iron, WCB cast steel, CF8 (304)/CF8M (316) stainless steel, duplex stainless steel 2205 (optional) |
Seal Material |
Main seal: Stellite (metal hard seal); Auxiliary seal: EPDM (-20°C-120°C), NBR (-40°C-100°C), PTFE (-100°C-260°C) |
Connection Type |
Wafer, Flange, Lug, compliant with ANSI B16.5 and DIN EN1092-1 standards |
Actuation Method |
Electric (intelligent), pneumatic (double-acting/single-acting), manual (worm gear), supporting explosion-proof/fire-safe customization |
Manufacturing Standards |
Design: API 609, EN 593, GB/T 12238; Testing: API 598, ISO 5208; Certifications: CE, TSG A1 grade |
Suitable Media |
Clean water, sewage, steam, gas, crude oil, acid-base solutions (pH 2-12), particle-containing media (≤50μm particle size) |