Specification
Electric 3-Way Ball Valve: Versatile Solution for Industrial Fluid Automation
I. Technical Overview
Electric 3-way ball valve is a high-end automated device designed for medium diversion, confluence, and direction switching in industrial pipelines, covering DN15~DN600 (1/2″~24″) with T-type and L-type structures. The T-type enables arbitrary connection of three channels for splitting/mixing, while the L-type achieves 90° direction switching between two channels, suitable for water, gas, oil, and other media. Made of WCB cast steel or CF8M stainless steel, with PN16~PN25 pressure rating and low-to-medium temperature resistance, the electric actuator supports 220VAC, 24VDC, and other power inputs, widely used in petrochemical, HVAC, and water supply systems.
II. Core Product Features
(A) T/L Dual-Mode 3-Way Structure
T-Type Diversion/Confluence: Three-channel design supports “1-inlet 2-outlet” or “2-inlet 1-outlet” for medium distribution/mixing, ideal for chemical reactor material switching and boiler feedwater systems;
L-Type Direction Switching: Vertical connection of two channels for medium redirection (e.g., hot standby pipeline switching), with ±0.5° switching accuracy;
Low Flow Resistance: Flow path complies with ASME B16.34, resistance coefficient ≤0.9, reducing pressure loss by 35% compared to globe valves, saving ~15,000 kWh annual pumping energy.
(B) Efficient Electric Drive System
Drive Parameter |
Specification |
Application |
Power Supply |
AC100V/220V/380V, DC24V/12V |
Compatible with industrial grids and automation systems |
Operation Time |
10~30s (adjustable by size) |
Quick response for emergency shutdown |
Control Mode |
On-Off/Regulating (4-20mA/0-10V) |
Suitable for DCS systems or local manual control |
Protection Class |
IP65 (dustproof and water jet proof) |
Adapt to humid and dusty industrial environments |
(C) Material & Structural Advantages
Body Material: WCB cast steel (tensile ≥485MPa) for standard applications, CF8M stainless steel (316L) for acid-alkali resistance in chemical media;
Sealing System: PTFE-reinforced seat + Viton fluoroelastomer seals, leakage ≤0.01% of Kvs, compliant with ISO 5208 Class IV;
Actuator Design: Anodized aluminum housing with built-in overload protection and limit switches, 100,000 cycles trouble-free operation.
III. Key Technical Attributes
Parameter Category |
Specifications |
Expansion Options |
Size Range |
DN15~DN600 (1/2″~24″) |
Custom oversized DN600+ |
Pressure Rating |
PN16, PN25 (1.6~2.5MPa) |
Optional PN40~PN100 high pressure |
Temperature Range |
-20℃~232℃ (standard) |
Cryogenic -46℃, high-temperature 350℃ |
Connection Type |
Flange (ANSI/DN/JIS) |
Welded, threaded connection customization |
Certifications |
CE, ISO 9001 |
Optional API 6D, SIL functional safety |
Product Overview
IV. Manufacturing Processes & QC
(A) Precision Manufacturing
Body Forming:
WCB cast steel via resin sand casting, CF8M stainless steel via lost wax precision casting, UT-tested for internal defects (sensitivity ≥Φ2.0mm);
Body blanks annealed to relieve stress, machined surface roughness Ra≤12.5μm.
Core Machining:
T/L-type cores processed by 5-axis CNC, cut angle error ≤±0.5°, fit gap with seat ≤0.03mm for sealing precision;
Stainless steel cores electropolished (Ra≤0.8μm), 2x corrosion resistance improvement.
Actuator Assembly:
Modular motor-gearbox design, gear meshing gap ≤0.05mm, no-load noise ≤55dB;
Actuator connected to body via ISO 5211 standard bracket, installation error ≤1°.
(B) Quality Control
Pressure Test: 1.5x rated pressure hydrostatic test (30-min hold), air tightness test leakage ≤1×10⁻⁹m³/s;
Life Test: Sampled for 50,000 cycles with ≥95% sealing retention (Far beyond the industry 30,000 cycles);
Certifications: CE certified, some models comply with API 598, support third-party inspection (SGS, BV).
Application
V. Application Scenarios
Petrochemical: T-type for distillation column feed diversion, L-type for reactor material redirection; 316L lasts 8 years in sulfurous media;
HVAC: DN200 T-type for chilled water flow regulation, 18% energy saving with temperature control; IP65 for humid machine rooms;
Water Supply: L-type as pump inlet/outlet diverter, quick response to water level changes; PN25 suitable for high-rise building high-pressure water supply.