Product Overview

Newway Electric V-Type Hard Seal Ball Valve: Wear-Resistant Solution for Particle Media Control

I. Technical Overview

Newway electric V-type hard seal ball valve is specially designed for abrasive media like slurry, particles, and coal ash, covering DN15~DN200 (1/2″~8″). Made of WCB cast steel or 304/316 stainless steel, with PN16 (1.6MPa) pressure rating and -20℃~140℃ (-4℉~284℉) operating temperature (up to 280℃ for high-temperature models). The hard seal structure of V-shape ball core and metal seat forms a shearing effect, effectively cutting fibers and particles to prevent jamming, suitable for abrasive fluid control in power, metallurgy, chemical, and mining industries. The electric drive supports 220VAC power input with intelligent positioner for precise 0~90° regulation and emergency shut-off.

II. Core Product Features

(A) V-Shape Hard Seal Shearing Structure

Wear-Resistant Shearing Design: V-shape cut core with Stellite overlay (HRC60~65) on 304 stainless steel forms a metal hard seal with 2Cr13 nitrided seat, shearing fibers up to 2mm diameter, ideal for slurry and coal ash water;

Precision Flow Regulation: Equal percentage flow characteristic with 50:1 regulation ratio, enabling linear control within 0~90° rotation, 25% higher accuracy than standard ball valves;

Low Flow Resistance: Smooth flow path when fully open, resistance coefficient ≤0.9, 35% less pressure loss than globe valves, saving ~8,000kWh annual pumping energy.

(B) High-Strength Material System

(C) Intelligent Electric Drive System

Rapid Response: 220VAC motor drive, DN100 opening/closing time ≤15s, supports 4-20mA signal for DCS integration;

Safety Redundancy: Built-in limit switches and overload protection, manual operation (≤120N·m torque) during power failure;

Enhanced Protection: Anodized aluminum actuator housing, IP65 protection against water and dust.

III. Key Technical Attributes

IV. Manufacturing Processes & QC

(A) Precision Manufacturing

Body Forming:

WCB cast steel via resin sand casting, UT-tested for defects, annealed to relieve stress;

316 stainless steel body via centrifugal casting, surface roughness Ra≤12.5μm.

Core Machining:

5-axis CNC machining for V-shape cuts, angle error ≤±0.3°, fit gap with seat ≤0.03mm;

Stellite overlay aged at high temperature to enhance bonding strength.

Assembly & Testing:

1.5x pressure (2.4MPa) hydrostatic test for 30 minutes without leakage;

Sampled for 100,000 cycles with ≥95% sealing retention (industry standard: 50,000 cycles).

(B) Quality Certification

Material Traceability: Batch number management for key components, traceable to heat number and chemical reports;

Third-Party Inspection: Supports SGS, BV certification for material, pressure, and sealing;

System Certification: ISO 9001, CE certified, some models comply with API 598.

Valve Details

VI. Newway Customization Advantages

Backed by smart manufacturing and serval years of expertise, Newway offers end-to-end customization:

In-Depth Technical Customization: Non-standard pressure (e.g., PN100), special temperatures (-46℃ cryogenic), explosion-proof actuators (Ex d IIC T6), and non-standard flanges (DIN/GOST), with 3D modeling and fluid simulation;

Rapid Delivery: 15-day standard lead time, 72-hour prototyping for small batches (MOQ 10 units), 24-hour expedited production for emergencies;

Full-Lifecycle Service: 18-month warranty, 24/7 support from 5 global service centers, lifetime maintenance for actuator cores, with installation training and digital manuals.

Application

V. Application Scenarios

Power Industry: Ash slag pipeline control in power plants, Stellite core lasts 5 years in 15% solid-content coal ash water;

Metallurgy & Mining: Ore pulp pipeline on/off and regulation, V-shape shearing reduces maintenance by 60%;

Chemical & Environmental Protection: Aeration tank inlet control in WWTPs, 316 SS resists chloride corrosion with zero leakage;

Heating Networks: Circulating water regulation in heat stations, 12% energy saving via equal percentage characteristic.